Wrap-like transfer printing for three-dimensional curvy electronics.

Three-dimensional (3D) curvy electronics has wide-ranging application in biomedical health care, soft machine, and high-density curved imager. Limited by material properties, complex procedures, and coverage ability of existing fabrication techniques, the development of high-performance 3D curvy electronics remains challenging. Here, we propose an automated wrap-like transfer printing prototype for fabricating 3D curvy electronics. Assisted by a gentle and uniform pressure field, the prefabricated planar circuits on the petal-like stamp are integrated onto the target surface intactly with full coverage. The driving pressure for the wrapping is provided by the strain recovery of a prestrained elastic film triggered by the air pressure control. The wrapping configuration and strain distribution of the stamp are simulated by finite element analysis, and the pattern and thickness of the stamps are optimized. Demonstration of this strategy including spherical meander antenna, spherical light-emitting diode array, and spherical solar cell array illustrates its feasibility in the development of complex 3D curvy electronics.

Conformal in-ear bioelectronics for visual and auditory brain-computer interfaces.

Brain-computer interfaces (BCIs) have attracted considerable attention in motor and language rehabilitation. Most devices use cap-based non-invasive, headband-based commercial products or microneedle-based invasive approaches, which are constrained for inconvenience, limited applications, inflammation risks and even irreversible damage to soft tissues. Here, we propose in-ear visual and auditory BCIs based on in-ear bioelectronics, named as SpiralE, which can adaptively expand and spiral along the auditory meatus under electrothermal actuation to ensure conformal contact. Participants achieve offline accuracies of 95% in 9-target steady state visual evoked potential (SSVEP) BCI classification and type target phrases successfully in a calibration-free 40-target online SSVEP speller experiment. Interestingly, in-ear SSVEPs exhibit significant 2nd harmonic tendencies, indicating that in-ear sensing may be complementary for studying harmonic spatial distributions in SSVEP studies. Moreover, natural speech auditory classification accuracy can reach 84% in cocktail party experiments. The SpiralE provides innovative concepts for designing 3D flexible bioelectronics and assists the development of biomedical engineering and neural monitoring.

Flexible Hybrid Electronics for Monitoring Hypoxia.

Hypoxia refers to insufficient oxygen amounts at the tissue level unable to maintain adequate homeostasis. Severe hypoxia may occur in the absence of subjective breathlessness due to respiratory failure. Precise monitoring of low blood oxygen saturation is crucially desired, catering to the clinical requirements. However, current pulse oximeters cannot function well in monitoring peripheral oxygen saturation limited by the weak peripheral blood circulation at a low oxygen level. In this work, we propose a flexible hybrid electronic (FHE) with a compact structure and high sensitivity for conveniently monitoring hypoxia. This FHE is composed of 10-µm thickness semiconductors with different materials, functionalities, and sizes. Its performance is demonstrated by monitoring arterial blood oxygen saturation (SaO2) at the body's different arteries. The absolute error is less than 2% within a SaO2 ranging from 99% to 63%. The efficient techniques presented in this work may bring light to the next-generation flexible hybrid electronics and provide potential widespread use in research and clinical applications, especially for emergency treatment.

High-Efficiency Transfer Printing Using Droplet Stamps for Robust Hybrid Integration of Flexible Devices.

Transfer printing has emerged as a deterministic assembly technique for moving thin-film semiconductors into desired layouts by using rubber stamps; however, replicating transfer printing for different semiconductors fails to achieve high efficiency, hindering the fast development of flexible hybrid electronics. In this work, a novel transfer printing technique using droplet stamps is developed based on Laplace pressure and surface tension. The working principle is explained by liquid bridge analysis and demonstrated by a 100% yield of transfer printing a batch of thin-film semiconductors with different materials, sizes, and shapes. Besides, the droplet stamps are used in fabricating epidermal hybrid optoelectronics for accurate blood pressure monitoring to verify their high working efficiency. Thus, taking advantage of eliminating Poisson effects and solving the incompatibility with conventional fabrication technologies, this technique will play an enabling role in hybrid integration and high-fidelity fabrication.

Optical difference in the frequency domain to suppress disturbance for wearable electronics.

Measurements based on optics offer a wide range of unprecedented opportunities in the biological application due to the noninvasive or non-destructive detection. Wearable skin-like optoelectronic devices, capable of deforming with the human skin, play significant roles in future biomedical engineering such as clinical diagnostics or daily healthcare. However, the detected signals based on light intensity are very sensitive to the light path. The performance degradation of the wearable devices occurs due to device deformation or motion artifact. In this work, we propose the optical difference in the frequency domain of signals for suppressing the disturbance generated by wearable device deformation or motion artifact during the photoplethysmogram (PPG) monitoring. The signal processing is simulated with different input waveforms for analyzing the performance of this method. Then we design and fabricate a wearable optoelectronic device to monitor the PPG signal in the condition of motion artifact and use the optical difference in the frequency domain of signals to suppress irregular disturbance. The proposed method reduced the average error in heart rate estimation from 13.04 beats per minute (bpm) to 3.41 bpm in motion and deformation situations. These consequences open up a new prospect for improving the performance of the wearable optoelectronic devices and precise medical monitoring in the future.

Wearable skin-like optoelectronic systems with suppression of motion artifacts for cuff-less continuous blood pressure monitor.

According to the statistics of the World Health Organization, an estimated 17.9 million people die from cardiovascular diseases each year, representing 31% of all global deaths. Continuous non-invasive arterial pressure (CNAP) is essential for the management of cardiovascular diseases. However, it is difficult to achieve long-term CNAP monitoring with the daily use of current devices due to irritation of the skin as well as the lack of motion artifacts suppression. Here, we report a high-performance skin-like optoelectronic system integrated with ultra-thin flexible circuits to monitor CNAP. We introduce a theoretical model via the virtual work principle for predicting the precise blood pressure and suppressing motion artifacts, and propose optical difference in the frequency domain for stable optical measurements in terms of skin-like devices. We compare the results with the blood pressure acquired by invasive (intra-arterial) blood pressure monitoring for >1500 min in total on 44 subjects in an intensive care unit. The maximum absolute errors of diastolic and systolic blood pressure were ±7/±10 mm Hg, respectively, in immobilized, and ±10/±14 mm Hg, respectively, in walking scenarios. These strategies provide advanced blood pressure monitoring techniques, which would directly address an unmet clinical need or daily use for a highly vulnerable population.

Flexible Hybrid Electronics for Digital Healthcare.

Recent advances in material innovation and structural design provide routes to flexible hybrid electronics that can combine the high-performance electrical properties of conventional wafer-based electronics with the ability to be stretched, bent, and twisted to arbitrary shapes, revolutionizing the transformation of traditional healthcare to digital healthcare. Here, material innovation and structural design for the preparation of flexible hybrid electronics are reviewed, a brief chronology of these advances is given, and biomedical applications in bioelectrical monitoring and stimulation, optical monitoring and treatment, acoustic imitation and monitoring, bionic touch, and body-fluid testing are described. In conclusion, some remarks on the challenges for future research of flexible hybrid electronics are presented.